When to select a robotic case packer and when to select a traditional case packer

Robotic or traditional? This is a common and daunting task that many manufacturers face when determining the best case application.  Finding the solution will require knowledge on the uses and efficiency of each of the case backer, the needs of the company and general objectives of the manufacturer. Either way, it is important to have some tips on both the robotic and traditional case backer that can guide you in making the right packaging machinery choice. There are certain packaging machinery factors to consider before making the ultimate decision

Speed

Speed in packing machines especially in a case packer is essentially determined by various factors such as case style, equipment for downstream and upstream, line efficiency and product size.  The product size style of the case is the factors that matter and impact the choice between the robotic and traditional case backer. In terms of speed, a traditional case backer has unmatched speed when packing dedicated products ranges in side load or even in wraparound cases. The traditional case backer can reach a speed of up to 85 cases for every minute, it is thus designed to offer high cycle times and consistency. Robotic case backers can also operate in high speeds but you can only use small and lightweight items. Robots are therefore ideal for packing products of various sizes, shapes and weight.

Flexibility

If you need a case packer to run multiple products with various sizes and shapes in a singular line, then the robotic case is the best bet. The robotic case backer is designed to cater for products that vary in weight, size and shape. They are created to produce essential and required flexibility than the traditional case backers. This is majorly to their tooling. Robots have a higher change speeds due to their tooling which is made to use multiple products. It also has an automatic tool changeover whereby it can drop one end of arm tool and then pick another for use for multiple products. Read more.

Robotic   are multi-purpose

In addition, the ability of manufacturers to determine the lifespan of a product is no longer as it was. For instance, the traditional backers are created to only run on specific product and when the product changes, as it often does, a retrofit solution is required or new equipment will be needed.  However, robotic case backers are multi-purpose and can be used in many other areas of the company or can be updated to meet the changing products. In terms of maintenance, flexibility for packaging machinery plays also a significant role. Because, the robotic case has fewer components, they last longer than the traditional case backers. This is due to limited repair and longer life span.

In the end, choosing packaging machinery comes down to your product. What type of product will you be packing? Its weight, shape, size, speed and case style will determine the type of case backer. After considering all the factors, you will be able to make a proper choice based on your needs and long term objective. Find out more at http://www.brillopak.co.uk/packing-lines/